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Strany 2

iv 7.2 Approved Media and Ribbon...100 7.2.1 Controlling Print Quality...

Strany 3 - Limitation of Liability

90 I-Class Warning Messages (continued) Warning Messages Displayed Message Description Action(s) LOW VOLTAGE The printer has detected a low op

Strany 4

I-Class 91 Fault Messages (continued) Fault Messages Displayed Message Description Action(s) CUTTER FAULT The printer has detected a cutter

Strany 5

92 I-Class Fault Messages (continued) Fault Messages Displayed Message Description Action(s) OUT OF STOCK The printer cannot detect media. Tr

Strany 6

I-Class 93 Fault Messages (continued) Fault Messages Displayed Message Description Action(s) REFLECTIVE MODE CANNOT CALIBRATEConsistently

Strany 7 - Contents

94 I-Class Fault Messages (continued) Fault Messages Displayed Message Description Action(s) SCANNER FAULT The Scanner could not pass a bar co

Strany 8

I-Class 95 Fault Messages (continued) Fault Messages Displayed Message Description Action(s) TOP OF FORM FAULT The printer could not find th

Strany 9

96 I-Class 6.2 Hex Dump Mode Hex Dump Mode is a useful tool for diagnosing problems, including communication and DPL syntax errors, allowing a

Strany 10

I-Class 97 7 Specifications 7.1 General Bar Codes Code 39, Interleaved 2 of 5, Code 128 (subsets A, B and C), Codabar, LOGMARS, UPC-A,

Strany 11 - Overview

98 I-Class Environmental Operating Temperature: 32 F – 100 F (0 C to 38 C) Storage Temperature: 0° F – 140° F (-17° C to 60° C) Humidit

Strany 12

I-Class 99 Printing (continued) Maximum Print Width: 4.10” (104.0 mm): I-4206, I-4208, I-4212 4.16” (105.7 mm): I-4308 4.10” (104.0 mm): I-4406

Strany 13

I-Class 1 1 Overview 1.1 About the Printer Congratulations on your purchase of an I-Class printer (hereafter referred to as “the prin

Strany 14 - Option Installation

100 I-Class 7.2 Approved Media and Ribbon To achieve optimum print quality and maximum printhead life, DATAMAX-O’NEIL brand media and ribbons m

Strany 15

I-Class 101 7.2.2 Media and Ribbon Requirements Suggested applications are listed in the following table (and for specific information consult a

Strany 16 - 6 I-Class

102 I-Class Dimensional Requirements are listed in the following table: EJICKABDHFGSide ViewTop View Media Dimensional Requirements Designator

Strany 17 - Getting Started

I-Class 103 7.3 Serial Cable Requirements Wiring diagrams, suggested applications, and part numbers for serial interface cables are given in th

Strany 19 - Setting up the Printer

I-Class 105 Appendix A Module Assignments Memory Module Designator Module Size Volatile* Location / Use D 1024 KB (default size) Yes Main lo

Strany 20 - 3.1.1 Communications

106 I-Class Available Speeds and Default Settings Printer Speed Ranges and Defaults* Speed Range Default Setting Model Function IPS MMPS IPS

Strany 21 - 3.2 Media Loading

I-Class 107 Appendix B Custom Adjustment Ranges Row, Column, and Present Adjust Ranges (in dots) Model Row Adjust Column Adjust, and Prese

Strany 23 - Printhead Assembly

I-Class 109 Appendix C Menu Multi-Language Support The printer allows new menu languages and / or replacement of the Datamax-O’Neil provide

Strany 24

2 I-Class Standard Features I-Class Model Feature 4206 4208 4212 4308 4406 4604 Direct Thermal Printing X X X X X X Fan-Fold Media Handling

Strany 25 - 3.3 Media Sensor Adjustment

110 I-Class Creating a Menu Language:  Invoke Excel and open the gemmsglst.xls file. Excel opens the file and the following screen appears.

Strany 26 - 3.4 Ribbon Loading

I-Class 111 C) Comments – This field can be modified with no effect.  When editing has been completed, highlight all of the columns you de

Strany 27 - 3.5 Quick Calibration

112 I-Class Contact Datamax-O’Neil Technical Support if problems continue (be prepared to provide the Gemmsglst.xls and the DPL download file that y

Strany 28 - 18 I-Class

I-Class 113 Appendix D Configuration Files With application version 5.01 and above, the printer can save and restore complete printer settin

Strany 29 - Using the Control Panel

114 I-Class Follow the steps below to save a manually entered setup as a configuration file: Step Displayed Message Action Comment 1 READY Pres

Strany 30

I-Class 115 Appendix E Printer Driver and Port Setup Install the Printer Driver and Port software according to the host’s operating system.

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116 I-Class Windows XP Driver and Port Installation (continued) 5 In the Printer Name or IP Address field enter the IP address of your printer. The

Strany 32 - 

I-Class 117 Windows XP Driver and Port Installation (continued) 11 Click OK. 12 Select your printer from the list and then click Next. 13 Name

Strany 33 - 4.2.2 Media Settings

118 I-Class Windows XP Driver and Port Installation (continued) 17 If prompted with the "Digital Signature Not Found" window, click “Cont

Strany 34

I-Class 119 Glossary alphanumeric Consisting of alphabetic, numeric, punctuation and other symbols. backing material The silicon-coated pap

Strany 35

I-Class 3 External Keyboard (specify voltage & country requirement when ordering) A portable terminal for stand-alone printing. External

Strany 36 - 4.2.3 Print Control

120 I-Class DPI (dots per inch) A measurement of print resolution, rated in the number of thermal elements contained in one inch of the printhead (

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I-Class 121 on demand An output regulator (i.e., the Present Sensor) that inhibits printing when a label is already present. preprinted media

Strany 39

4 I-Class RFID An integrated Radio Frequency Identification tag encoding and reading device with data capture capabilities, available for immediat

Strany 40

I-Class 5 Option Installations (continued) Option Recommended Installer Peel and Present Mechanism Operator Present Sensor Operator RFID-Ready

Strany 41

6 I-Class

Strany 42

I-Class 7 2 Getting Started 2.1 Unpacking the Printer The printer has been carefully packaged to prevent transit damage. (Inspect the contain

Strany 43

8 I-Class 2.1.1 Inspection After removing the packaging, check the contents of the shipment. The following items should be included: • Printer

Strany 44

I-Class 9 3 Setting up the Printer 3.1 Installation Interface and connect power to the printer: A. Place the printer on a firm, level surfa

Strany 46 - 4.2.5 System Settings

10 I-Class 3.1.1 Communications Following power-up (or after a period of inactivity), interface port selection occurs automatically upon detection

Strany 47

I-Class 11 3.2 Media Loading Load media according to its type: A. Raise the cover. B. Rotate the Printhead Latch then raise the Printhe

Strany 48

12 I-Class 3.2.1 Loading Roll Media A. Slide the Roll Media onto the Media Hub until it reaches the Backstop. Roll MediaMedia GuideBackstopMedia

Strany 49

I-Class 13 E. If using thermal transfer media, load ribbon (see Section 3.4); otherwise, go to Step F. F. Lower the Printhead Assembly and rot

Strany 50

14 I-Class B. Route the Media under the Media Idler (also, if equipped over the Internal Rewinder; and, if through the Rear Media Slot, over the M

Strany 51

I-Class 15 3.3 Media Sensor Adjustment The Media Sensor detects media presence, and top-of-form (except when using continuous stock). Adjust th

Strany 52

16 I-Class 3.4 Ribbon Loading The Thermal Transfer Option type determines the applicable ribbon type [Coating Side In (CSI) or Coating Side Out

Strany 53

I-Class 17 Removing Used Ribbon When the Ribbon Roll is depleted, pull the empty core from the Ribbon Supply Hub. Grasp the used roll on Ribbo

Strany 55

I-Class 19 4 Using the Control Panel 4.1 Operation The Control Panel is composed of a display, indicators, and mode-dependant keys for easy

Strany 56

Copyright Information CG Triumvirate is a trademark of Agfa Corporation. CG Times based upon Times New Roman under license from the Monotype Corpor

Strany 57

20 I-Class 4.1.2 Ready Mode: Normal Operation (Ready Light ON)  The PAUSE Key temporarily suspends printing, and pressing it again returns no

Strany 58 - ENABLED

I-Class 21  The ESCAPE Key moves through previous menu levels to Ready Mode.  The TEST Key terminates printing then restores Menu Mode

Strany 59 - NETWORK REPORT

22 I-Class 4.2 The System Menu The MENU Key accesses seven system branches: • MEDIA SETTINGS • PRINT CONTROL • PRINTER OPTIONS • SYSTEM

Strany 60

I-Class 23 Displayed Message Details MENU MODE The Menu Key has been pressed, where: ENTER PASSWORD 0 0 0 0 Requires entry of the corre

Strany 61

24 I-Class Media Settings (continued) Menu Item Details SENSOR TYPE Selects the Top Of Form (TOF) sensing method used to determine the leading ed

Strany 62

I-Class 25 Media Settings (continued) Menu Item Details PAUSE ON RIBBON LOW Sets the printer to pause when the RIBBON LOW DIAMETER setting is

Strany 63 - 4.2.7 Diagnostics

26 I-Class 4.2.3 Print Control The Print Control menu contains print quality, throughput, formatting, and custom setup functions: Menu Item Det

Strany 64 - GPIO SIGNAL INFO

I-Class 27 Print Control (continued) Menu Item Details PRESENT DISTANCE Sets the label stop position, where: 0.00in (0 - 4.00) Is the label

Strany 65 - 4.2.8 MCL Options

28 I-Class 4.2.4 Printer Options The Printer Options menu contains module, file-handling, and option functions: Menu Item Details MODULES Con

Strany 66 - 4.3.2 Configuration Label

I-Class 29 Printer Options (continued) Menu Item Details CUT BEHIND Allows a number of small labels to queue before a cut is performed, increas

Strany 67 - 4.3.6 User Defined Label

Agency Compliance and Approvals C US Listed UL60950 Information Technology Equipment C22.2 No. 950-M93 EN60950 For 230 Volt Operation

Strany 68 - 58 I-Class

30 I-Class Printer Options (continued) Menu Item Details BARCODE COUNT Specifies a number of bar codes per label and generates a fault when the n

Strany 69 - Maintaining the Printer

I-Class 31 Printer Options (continued) Menu Item Details RFID Controls the RFID operation, where: RFID MODULE Sets the mode of RFID operatio

Strany 70

32 I-Class Printer Options (continued) Menu Item Details DSFID LOCK Locks the DSFID value, where: DISABLED Is not protected. ENABLED Is wr

Strany 71 - 5.2 Calibration

I-Class 33 Printer Options (continued) Menu Item Details KILL CODE Code to permanently deactivate the tag, where: 00 00 00 00 Is the code,

Strany 72 - Turn ON the printer

34 I-Class Printer Options (continued) Menu Item Details RETRY ATTEMPTS Sets the number of retry attempts, where: 3 (0 - 9) Is the retry co

Strany 73 - Continuous – go to Step

I-Class 35 Printer Options (continued) Menu Item Details START OF PRINT Selects the type of input signal required to initiate printing, where:

Strany 74

36 I-Class Printer Options (continued) Menu Item Details BACKUP LABEL Positions a presented label for printing (provided the PRESENT DISTANCE set

Strany 75

I-Class 37 System Settings (continued) Menu Item Details INTERNAL MODULE D Allocates a number of 1KB memory blocks for internal Memory Module D

Strany 76

38 I-Class System Settings (continued) Menu Item Details MEDIA COUNTERS Provides a recorded count of inches printed and time; where: ABSOLUTE COU

Strany 77

I-Class 39 System Settings (continued) Menu Item Details UNLOCK FEATURE 0 0 0 0 0 0 Unlocks a corresponding feature with the entry of the corre

Strany 78

Important Safety Instructions The exclamation point within an equilateral triangle is intended to alert the user to the presence of important o

Strany 79

40 I-Class System Settings (continued) Menu Item Details PEEL MODE Allows the SOP signal to initiate (via GPIO option) the feeding of the labels,

Strany 80 - 5.3 Reset Methods

I-Class 41 System Settings (continued) Menu Item Details AUTO Identifies then activates the appropriate emulation parser for the data.  Note

Strany 81

42 I-Class System Settings (continued) Menu Item Details MODE Repositions media, where: DISABLED Moves media only when the next label is ready

Strany 82 - 5.4.2 Burn Line Adjustment

I-Class 43 System Settings (continued) Menu Item Details FAULT HANDLING Determines the label disposition and user action if a fault occurs,

Strany 83 - 5.5 Printhead Replacement

44 I-Class System Settings (continued) Menu Item Details VOID DISTANCE Sets the distance to print VOID on a faulted label, where: 0.50in (1

Strany 84

I-Class 45 Communications (continued) Menu Item Details 9600 BPS 19200 BPS 28800 BPS 38400 BPS 57600 BPS 115000 BPS 1200 BPS 2400 BPS 4800 BPS

Strany 85 - 5.6 Maintenance

46 I-Class Communications (continued) Menu Item Details SERIAL PORT D Controls the RS-232 communications settings for optional Serial Port D;

Strany 86

I-Class 47 Communications (continued) Menu Item Details WLAN ADHOC? CANCEL KEY = YES Restores the WiFi defaults and initiates infrastructure mo

Strany 87

48 I-Class Communications (continued) Menu Item Details SNMPTRAP DESTINATION Specifies the SNMP Trap Address, where: 000.000.000.000 Is the a

Strany 88

I-Class 49 Communications (continued) Menu Item Details MTU Sets the Maximum Transmission Unit packet size, where: 01500 (512 - 65515) Is t

Strany 90

50 I-Class Communications (continued) Menu Item Details SET FACTORY DEFAULTS Returns the NIC to factory-programmed values, where: SET FACTORY D

Strany 91

I-Class 51 Communications (continued) Menu Item Details HEAT COMMAND Determines how a host software Heat command is handled, where: ENABLED

Strany 92 - 5.7.3 Possible Problems

52 I-Class Communications (continued) Menu Item Details MAX LENGTH COMMAND Determines how a host software Maximum Label Length (<STX>M) com

Strany 93 - 5.8 Boot Loader Updates

I-Class 53 4.2.7 Diagnostics The Diagnostics menu contains testing functions: Menu Item Details HEX DUMP MODE Allows raw code received from t

Strany 94 - 84 I-Class

54 I-Class Diagnostics (continued) Menu Item Details LOOPBACK Not Supported PRINT SIGNAL INFO Prints signal names, pin assignments, setting

Strany 95 - Troubleshooting

I-Class 55 Diagnostics (continued) Menu Item Details SENSOR READINGS Displays A-D sensor values (0 – 255), where: THR TRAN RIBM 24V  12

Strany 96

56 I-Class 4.3 The Test Menu The TEST Key accesses six resident format selections that are printed at selected heat and speed settings (see Sect

Strany 97

I-Class 57 4.3.3 Ribbon Test Label The Quick Ribbon Test Label can be used to verify thermal transfer functions. 4.3.4 Validation Label

Strany 98

58 I-Class

Strany 99

I-Class 59 5 Operating, Adjusting and Maintaining the Printer 5.1 Displayed Messages During operation the printer (when not in Menu or Test M

Strany 100

i Contents 1 Overview...1 1.1 About the Printer...

Strany 101

60 I-Class Prompts and Condition Messages (continued) Displayed Message Description Action DISPLAY CONTRAST The MENU Key is being pressed and hel

Strany 102

I-Class 61 Prompts and Condition Messages (continued) Displayed Message Description Action SYSTEM INITIALIZINGThe power switch has been turne

Strany 103

62 I-Class Three samples are required: • Empty: Nothing in the sensor. • Gap (or Mark): The media liner, notch, or reflective mark in the sen

Strany 104

I-Class 63 Standard Calibration (continued) Step Action Displayed Message Comment 7 Proceed according to your media: Die-cut – remove a la

Strany 105

64 I-Class Standard Calibration (continued) Step Action Displayed Message Comment 9 Observe the LCD. GAP MODE CALIBRATION COMPLETE Or, for ref

Strany 106 - 6.2 Hex Dump Mode

I-Class 65 5.2.2 Advanced Entry Calibration Advanced Entry is the alternate calibration method for special-case media types. In the procedure, s

Strany 107 - Specifications

66 I-Class Advanced Entry Calibration (continued) Step Action Displayed Message Comment 7 Press the Key. Place the label under the Sensor Eye

Strany 108

I-Class 67 Advanced Entry Calibration (continued) Step Action Displayed Message Comment 10 Proceed according to your media type: Die-cut

Strany 109

68 I-Class Advanced Entry Calibration (continued) Step Action Displayed Message Comment 11 Press the Key to increment the Gain Number then press

Strany 110

I-Class 69 Advanced Entry Calibration (continued) Step Action Displayed Message Comment 14 a) Place the media in the sensor. Record the reading

Strany 111

ii 4.1.3 Menu Mode: Configuration ... 20 4.1.4 Test Mode: Printing Test Labels ...

Strany 112

70 I-Class Advanced Entry Calibration (continued) Step Action Displayed Message Comment 17 After all entries have been made, press the Key to ba

Strany 113

I-Class 71 5.4 Printhead Assembly Adjustments Mechanical adjustments ensure consistent print quality across a wide range of media types and siz

Strany 114 - 104 I-Class

72 I-Class Example 2 – Correct adjustment produces a complete image, with even print contrast across the label.  Note: Under-adjustment can

Strany 115 - Appendix A

I-Class 73 C. Equally turn each Adjustment Screw counter-clockwise until the burn line is positioned past the platen roller apex. Print a Validat

Strany 116

74 I-Class C. With the printhead locked in the down position, loosen the Printhead Mounting Screw (it will remain in the assembly). D. Rotate

Strany 117 - Appendix B

I-Class 75 5.6 Maintenance The following list and table detail the recommended items, techniques, and schedules to help you safely and effecti

Strany 118 - 108 I-Class

76 I-Class 5.6.1 Cleaning the Printhead CAUTION NEVER use a sharp, hard or abrasive object on the printhead. If print quality declines the typi

Strany 119 - Appendix C

I-Class 77 B. Move media (and ribbon, if present) away from the printhead, as necessary. Using a cotton swab moistened (not soaked) with isopropy

Strany 120

78 I-Class 5.6.2 Cleaning the Platen Roller CAUTION NEVER use a sharp object to clean the Platen. Grit, adhesive, and ink buildup can cause a

Strany 121

I-Class 79 5.6.3 Cleaning Interior and Exterior Surfaces Interior Surfaces – Turn OFF and unplug the printer. Remove all media. Then, using a sof

Strany 122

iii 5.3 Reset Methods ... 70 5.3.1 Soft Reset...

Strany 123 - Appendix D

80 I-Class 5.7.1 Updating from Ready Mode Application Version 2.091 (or greater) Update Procedure Step Displayed Message Action Comment(s) 1 RE

Strany 124

I-Class 81 5.7.2 Updating from Download Mode Application Version 2.08 (or less) Update Procedure* Step Displayed Message Action Comment(s) 1 B

Strany 125 - Appendix E

82 I-Class 5.7.3 Possible Problems The following is list of possible error messages when downloading updates: Application Update Error Messages

Strany 126

I-Class 83 5.8 Boot Loader Updates The printer stores its Boot Loader program in Flash memory on the main logic card. As available, updates can

Strany 128

I-Class 85 6 Troubleshooting 6.1 Problem Resolution When a problem is encountered, the information in this section will help resolve it.

Strany 129 - Glossary

86 I-Class General Resolutions (continued) If experiencing this problem… Try this solution… Erratic media movement: The printer may require a calib

Strany 130

I-Class 87 General Resolutions (continued) If experiencing this problem… Try this solution… The LCD is off, but indicator lights are illuminated:

Strany 131 - 121

88 I-Class General Resolutions (continued) If experiencing this problem… Try this solution… Nothing happens when printing from your software progra

Strany 132

I-Class 89 6.1.2 Warning and Fault Messages The printer displays messages when the possibility of a problem or an actual fault occurs. Dependin

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